As a professional China Automatic Loading And Unloading System For Freeze Dryers manufacturer and supplier, we provide customers with comprehensive project management services. Lyomac's systems aseptically process bottled products and bulk materials to meet the stringent requirements of GMPs and FDA.
Lyomac offers reliable high-speed automated loading and unloading systems (ALAUS) for commercial lyophilization processes. Our systems meet stringent GMP, FDA and global regulatory requirements to ensure aseptic, contamination-free handling in vial-based and bulk lyophilization processes. All mobile systems utilize fully servo-driven mechanisms with each axis of motion precisely controlled for fully automated and highly accurate control.With more than a decade of experience in global pharmaceutical and biological lyophilization projects. Lyomac's ALAUS Automatic Loading And Unloading System For Freeze Dryers solution offers a complete automated lyophilization line with its own factory to support large-scale production, increase productivity and ensure product quality.
1. Fixed Row-by-Row Bottle System:
Our Automatic Loading And Unloading System For Freeze Dryers is designed for the automatic transportation of filled bottles to the pizza door of the freeze dryer and then to the capper for unloading, with the bottles being pushed and pulled row by row.
The system precisely pushes and pulls bottles row by row, ensuring smooth and continuous movement.
Solutions with optional sterile isolators and RABS systems.
Fully automatic operation, no manual intervention required, saving time and costs, suitable for mass production.
2. AGV Loading System or Fixed Pallet Loader:
This Automatic Loading And Unloading System For Freeze Dryers is designed to automatically transport pallets from the filling or dosing equipment (for bulk powders or liquids) to the lyophilizer inlet, where they are unloaded and fed to the packaging unit (for bulk materials) or to the capper. Pallets are advanced row by row to ensure stable operation.
There is no need to replace specification parts, and it can be adapted to a wide range of vial sizes according to actual needs.
This is required for aseptic APIs or other bulk materials that require tightly controlled, contamination-free handling.
Optional isolators or RABS technology are available for enhanced sterility protection.
Fully or semi-automatic configurations are available depending on process requirements.
|
Model |
Applicable Vial Size (ml) |
Loading Height (mm) |
Loading Speed(based on 2ml vials) |
Shelf Dimensions (mm) |
|
ALAUS-RBR900 |
1-100 |
950+/-50 |
200vpm |
1200*900 |
|
ALAUS-RBR1200 |
1-100 |
950+/-50 |
300vpm |
1500*1200 |
|
ALAUS-RBR1500 |
1-100 |
950+/-50 |
300vpm |
1800*1500 |
|
Model |
Applicable Vial Size (ml) |
Loading Height (mm) |
Loading Speed (based on 2ml vials) |
Shelf Dimensions (mm) |
|
ALAUS-TBT900 |
1-100 |
950+/-50 |
300*400 |
1200*900 |
|
ALAUS-TBT1200 |
1-100 |
950+/-50 |
300*400 |
1500*1200 |
|
ALAUS-RTBT1500 |
1-100 |
950+/-50 |
300*400 |
1800*1500 |
Advanced freeze dryer technology:
Energy-saving operation through motor optimization and frequency conversion control
Intelligent alarm and automatic e-mail notification in case of failure.
Automatic Loading And Unloading System For Freeze Dryers Supports online eutectic detection function to improve process reliability.
Built-in maintenance instructions and system maintenance tips
Automatic switching of key components (compressor, vacuum pump, circulation pump, etc.)
Comprehensive preventive maintenance throughout the warranty period
Lifetime Annual Maintenance Contracts (AMC) as a specialized supplier
We have extensive experience in servicing several brands of freeze dryers in the industry.
Provision of specialized retrofit solutions and spare parts
Enhanced production control and quality assurance:
Stainless steel and carbon steel materials are stored separately to avoid cross-contamination and ensure delivery quality.
Equipped with specialized tools for stainless steel and carbon steel
Stainless steel plates are used in the process without scratches
Pipes are thoroughly cleaned and free of residual moisture
